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The Lean Post / Articles / Transforming as a Problem-Solver 

Transforming as a Problem-Solver 

Executive Leadership

Transforming as a Problem-Solver 

By Scott Heydon, Josh Howell and Mark Reich

July 15, 2025

In this edition of The Management Brief, Josh Howell and Mark Reich speak with Scott Heydon, former Starbucks VP of Global Strategy and current Senior Lean Coach, about his journey from top-down problem-solver to hands-on lean leader. Scott shares lessons from Starbucks’ lean transformation, the power of learning from the frontlines, and advice for leaders looking to support real improvement: go to the gemba and ask better questions.

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Josh Howell and Mark Reich, LEI President and Chief Engineer Strategy, respectively, speak with Scott Heydon, former VP of Global Strategy at Starbucks, McKinsey & Co. consultant, and a Senior Lean Coach with LEI since 2014. They discuss Scott’s efforts to transform Starbucks with lean thinking, learning lean methods and new ways of problem-solving along the way, and how he’s taken that knowledge to other organizations.  

Scott says at Starbucks he evolved his own problem-solving from that of a top-down, MBA-style focused on financials and strategic analysis to include a recognition of problems from the bottom up and a need to develop the capability of others to incrementally improve and problem-solve at the local level to “get better every day.” His work at Starbucks included a four-store lean experiment, which involved then Starbucks colleague Josh and was eventually expanded across the coffeehouse chain. The effort was revised midcourse, says Scott, as his programmatic approach shifted to a better understanding of the processes and problems that need to be solved specific to individual stores and asking store leaders, “What problem are you trying to solve?” 

Scott offers two pieces of advice for those in leadership positions progressing with their own lean learning and working to develop and support others who are learning with them: 

  • “Spend more time where the work happens. That can be challenging as a leader because people will operate differently” and the perspective viewed may not always be authentic. Scott worked in a local store as a barista for a few hours each week, and told people on the line he was trying to learn and was not there to judge. It also helped that he had an idea of what to look for, a key skill learned from LEI coach Jeff Smith while at Starbucks.  
  • Turn off the problem-solving in your brain as you talk to someone, and instead ask questions to learn from them about what they are doing and ask questions that can help them become a better problem-solver. “To develop that capability in others and to create improvement by supporting others is a really important capability for leaders.” 

The Management Brief is a weekly newsletter from the Lean Enterprise Institute that bridges the gap between theory and practice in lean management. Designed for leaders focused on long-term success, it delivers actionable insights, expert perspectives, and stories from real-world practitioners. Each edition explores the principles of lean management—strategy deployment (hoshin kanri), operational stability and continuous improvement (daily management), and problem-solving (A3)—while highlighting the critical role of leadership. Subscribe to join a growing community of leaders dedicated to creating organizations built for sustained excellence.   

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Written by:

Scott Heydon
|
Josh Howell
|
Mark Reich

About Josh Howell

Joshua Howell is president and executive team leader at the Lean Enterprise Institute (LEI). For over a decade, he has supported individuals and organizations with lean transformations for improved business performance. As a coach, he helps people become lean thinkers and practitioners through experiential learning, believing such an approach can…

Read more about Josh Howell

About Mark Reich

Mark Reich spent 23 years working for Toyota, starting in 1988 with six years in Japan in the Overseas Planning Division, where he was responsible for Product Planning and worked with Chief Engineers to define vehicle specifications for overseas markets. This was at a critical time when Toyota was introducing…

Read more about Mark Reich

About Scott Heydon

Scott Heydon is an executive with experience in strategy and retail operations through the implementation of Lean principles. After receiving his MBA from the Tuck School of Business at Dartmouth College, Heydon was a consultant and Engagement Manager for McKinsey & Company for nearly 5 years. After McKinsey, Heydon was…

Read more about Scott Heydon
Comments (1)
Tonysays:
August 5, 2025 at 1:59 pm

Excellent point on turning off the problem solving – which in most cases could be difficult to do. When seek to listen (assign meaning) I think the outcome(s) tend to be more robust; Covey proverb – seek to understand than to be understood- great breif

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